Explore About Hat Shipping Boxes and Their Dimensions

Whether you are a fashion brand, an e-commerce brand, or an apparel manufacturer, knowing the exact size of hat shipping boxes is essential. Choosing the right hat shipping boxes dimensions helps your business control shipping costs, prevent hat damage, and optimize operational efficiency. 

Customizing a hat box for shipping is not as easy as it seems due hat’s structure. For example, hats, especially structured ones like fedoras, need enough space to maintain their form. A box that is too small can crush or permanently damage the product.

Explore the best size and dimensions for custom hat shipping boxes here!

How to Get Hat Sipping Box Size?

To find the right hat boxes for shipping, you need to measure the size and dimensions of your hat. Start this process with the following step-by-step instructions: 

Measure Your Hat Correctly

In the first step, pick a measuring tape. Then, wrap it around the wider part of your hat. Doing so will help you know the exact edges and boundaries of your hat. Ensure circumference is your basic hat size, but always check the specific brand's size chart for accuracy, as fits can vary.

Count the Width and Height of Your Hat

Following the first step, consider and measure the width and height of your hat. You can do it by measuring from the brim to the highest point on top of your hat. Ensure you jot down all these measurements to get the correct shipping box dimensions. 

Consider the Width and Height of Your Hat

Considering the height and width of your hat play a very important role. This is because these two dimensions influence the size of shipping boxes for hats. Wondering how? Let’s say you need to ship a tall or wide-brimmed hat; you will need an extra-large box for hat shipping. 

The reason is that the brim of this hat needs ample space to prevent it from being damaged. Apart from this, if you want to ship a delicate hat made from materials like straw, you will need a deeper box for secure shipping. 

With a deeper box, you can prevent the hat brim from touching the bottom of the shipping box. Hence, by getting the right measurements of the width and height of your hat, you can easily decide the right box size you need to ship. 

What is Best Size Box to Ship Hats?

Put simply, the size of the hat shipping box depends on the type and shape of the hat you want to deliver. Various hats have various forms, which need different boxes to protect them from knocks and bumps during shipping. Explore the best box size here, tailored to different-shaped hats for shipping:

Small Square or Rectangular Box

Seeking the optimal size for baseball hat boxes for shipping? Look nowhere other than small square or rectangular extra-large hat boxes. Their dimensions should be 7-1/4″ (L) x 7-1/4″ (W) x 6-1/2″ (H).

Round or Oval Box

In case you are shipping a fedora, bowler, or wide-structured brim hat, choose large oval or round hat boxes to complement the shape and size of your hats effectively. Their dimensions are 14″ x 14″ x 7″.

Smaller Box or a Padded Envelope

If you want to ship a beanie, bucket, or foldable hat, opt for a smaller box or a padded envelope. Their dimensions range from 8″ x 6″ x 4″ to 8″ x 6″ x 6″. 

How to Ship Your Hat Items?

Since you have explored the dimensions of boxes for shipping hats, you would like to know how to ship them safely and effectively. Let’s dive into that:

• Collect Necessary Supplies

Start the shipping process by collecting all necessary supplies. Foremost, a robust shipping box. Whether you want to ship a fedora or a tall-brimmed hat, ensure you add exclusive materials like tissue paper or bubble wrap to withstand the shocks and vibrations of shipping. With these material inserts, you provide a cushioning effect to retain the shape and structure of your hat. 

• Wrap Your Hat with Plastic

Before putting your hat in the box, you need to take extra precautionary measures, like protecting it from moisture. To do this, put your hat into a plastic bag before tossing it into the box. This practice is very effective in preventing unexpected exposure of your hat to humidity or rainwater, causing severe damage. 

• Retain the Shape of Your Hat

Like every other brand owner, you know the importance of the hat shape that's the identity of your brand. Hence, preserving the shape of the hat during shipping becomes essential. For this purpose, gently fill the inside part of the hat with crumpled tissue papers. These papers not only maintain the shape of your hat but also act as an extra layer of protection. 

• Put Your Hat in a Robust Box

Apart from filling the inside space of the hat with tissue paper, also fill any void spaces within the shipping box before placing the hat in it. Filling empty spaces with tissue paper ensures your hats stay intact and get maximum protection it requires. 

• Seal Your Hat Box Securely

After placing the hat in the shipping box, choose strong packing tape to seal it. Ensure you check all edges and seams of the box before shipping it. After doing rigorous checks, your hat boxes are good to fight shocks and vibrations during transit.

Where to Find Well-Customized Hat Boxes?

If you want well-customized boxes for hats shipping, choose a reliable custom packaging company. OXO Packaging is one of those companies that provides your peace of mind, knowing that your hat is customized to the exact size and dimensions you want, so that it doesn’t see unforeseen events during shipping.